The task of machining a block of steel into a highly finished part, whether it’s a mold core/cavity, electrode or discrete part, is a multi-faceted undertaking involving many different tool paths. Collectively, these tool paths define a comprehensive approach from the initial roughing phase to the final finishing phase. Some of the decisions that go into the overall approach are tool paths to use for different areas, types of tool paths for roughing and finishing operations, cutters used for each tool path, feed rates, step-over widths, depth of cuts and much more. While many of these decisions can be automated, each machine shop has its own unique approach and rules for machining based on their operational strategies, age and condition of equipment, experiences and preferences of their machinists and a host of other factors.
Core/cavity machining is an excellent application for VX CAD/CAM's Intelligent Machining Automation. |
Intelligent Machining Automation is made possible by the way VX takes a unique whole part approach to machining. With VX, users establish their own rules for machining a part, and once the tool paths are developed and saved for a part, VX can use these tool paths and rules as a knowledge base for intelligently automating development of machining for a vast array of other parts. This greatly reduces the time required for programming new parts from a matter of days to a matter of minutes. In essence, VX captures and uses the knowledge and logic of an experienced machinist for automatically generating machining. In addition to reducing bottlenecks, this helps manufacturers cope with difficulties in recruiting and retaining skilled machinists.
“The value of VX’s Intelligent Machining Automation is that it can automate much of a shop’s programming so that it’s tailored to the shop’s specific needs and unique situation,” said Bob Fischer, VX VP of Sales and Marketing. “This is a much better approach than that employed by many other CAM products that rely solely on pre-programmed rules and feeds and speeds for developing tool paths.”
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